Zenith xbv 443 service manual
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Extracted text from zenith xbv 443 service manual (Ocr-read)
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SECTION 1 SUMMARY CONTENTS PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS ............. 1-3 SERVICING PRECAUTIONS .................................................................................................. 1-4 - General Servicing Precautions - Insulation Checking Prodedure - Electrostatically Sensitive Devices SPECIFICATIONS ...................................................................................................................... 1-5
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1-3 CAUTION : DO NOT ATTEMPT TO MODIFY THIS PRODUCT IN ANY WAY,NEVER PERFORM CUSTOMIZED INSTALLATIONS WITHOUT MANUFAC-TURERS APPROVAL. UNAUTHORIZED MODIFICATIONS WILL NOT ONLYVOID THE WARRANTY, BUT MAY LEAD TO YOUR BEING LIABLE FOR ANYRESULTING PROPERTY DAMAGE OR USER INJURY. SERVICE WORK SHOULD BE PERFORMED ONLY AFTER YOU ARETHOROUGHLY FAMILIAR WITH ALL OF THE FOLLOWING SAFETYCHECKS AND SERVICING GUIDELINES. TO DO OTHERWISE,INCREASES THE RISK OF POTENTIAL HAZARDS AND INJURY TO THEUSER. WHILE SERVICING, USE AN ISOLATION TRANSFORMER FOR PROTEC-TION FROM A.C. LINE SHOCK. SAFETY CHECKS AFTER THE ORIGINAL SERVICE PROBLEM HAS BEEN CORRECTED. ACHECK SHOULD BE MADE OF THE FOLLOWING. SUBJECT : FIRE & SHOCK HAZARD 1. BE SURE THAT ALL COMPONENTS ARE POSITIONED IN SUCH A WAYAS TO AVOID POSSIBILITY OF ADJACENT COMPONENT SHORTS.THIS IS ESPECIALLY IMPORTANT ON THOSE MODULES WHICH ARETRANSPORTED TO AND FROM THE REPAIR SHOP. 2. NEVER RELEASE A REPAIR UNLESS ALL PROTECTIVE DEVICESSUCH AS INSULATORS, BARRIERS, COVERS, SHIELDS, STRAIN RELIEFS, POWER SUPPLY CORDS, AND OTHER HARDWARE HAVEBEEN REINSTALLED PER ORIGINAL DESIGN. BE SURE THAT THESAFETY PURPOSE OF THE POLARIZED LINE PLUG HAS NOT BEENDEFEATED. 3. SOLDERING MUST BE INSPECTED TO DISCOVER POSSIBLE COLDSOLDER JOINTS, SOLDER SPLASHES OR SHARP SOLDER POINTS.BE CERTAIN TO REMOVE ALL LOOSE FOREIGN PARTICLES. 4. CHECK FOR PHYSICAL EVIDENCE OF DAMAGE OR DETERIORATIONTO PARTS AND COMPONENTS. FOR FRAYED LEADS, DAMAGEDINSULATION (INCLUDING A.C. CORD). AND REPLACE IF NECESSARYFOLLOW ORIGINAL LAYOUT, LEAD LENGTH AND DRESS. 5. NO LEAD OR COMPONENT SHOULD TOUCH A RECIVING TUBE ORARESISTOR RATED AT1 WATTOR MORE. LEAD TENSION AROUNDPROTRUNING METAL SURFACES MUST BE AVOIDED. 6. ALL CRITICAL COMPONENTS SUCH AS FUSES, FLAMEPROOFRESISTORS, CAPACITORS, ETC. MUST BE REPLACED WITH EXACTFA C TO RY T Y P E S , D O N O T U S E R E P L A C E M E N T C O M P O N E N T SOTHER THAN THOSE SPECIFIED OR MAKE UNRECOMMENDED CIR-CUIT MODIFICATIONS. 7. AFTER RE-ASSEMBLY OF THE SET ALWAYS PERFORM AN A.C.LEAKAGE TEST ON ALL EXPOSED METALLIC PARTS OF THE CABI-NET, (THE CHANNEL SELECTOR KNOB, ANTENNA TERMINALS. HAN-DLE AND SCREWS) TO BE SURE THE SET IS SAFE TO OPERATEWITHOUT DANGER OF ELECTRICAL SHOCK. DO NOT USE A LINE ISOLATION TRANSFORMER DURING THIS TEST USE AN A.C. VOLT-METER, HAVING 5000 OHMS PER VOLT OR MORE SENSITIVITY, INTHE FOLLOWING MANNER; CONNECT A 1500 OHM 10 WATT RESIS-TOR, PARALLELED BY A .15 MFD. 150.V A.C TYPE CAPACITORBETWEEN A KNOWN GOOD EARTH GROUND (WATER PIPE, CON-DUIT, ETC.) AND THE EXPOSED METALLIC PARTS, ONE AT A TIME.MEASURE THE A.C. VOLTAGE ACROSS THE COMBINATION OF 1500 OHM RESISTOR AND .15 MFD CAPACITOR. REVERSE THE A.C. PLUGAND REPEAT A.C. VOLTAGE MEASUREMENTS FOR EACH EXPOSED METALLIC PART. VOLTAGE MEASURED MUST NOT EXCEED 75VOLTS R.M.S. THIS CORRESPONDS TO 0.5 MILLIAMP A.C ANYVA L U E E X C E E D I N G T H I S L I M I T C O N S T I T U T E S A P O T E N T I A L S H O C KHAZARD AND MUST BE CORRECTED IMMEDIATELY. SUBJECT: GRAPHIC SYMBOLS THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHINAN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THESERVICE PERSONNEL TO THE PRESENCE OF UNINSULATEDDANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAG-NITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK. THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIAN-GLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TOTHE PRESENCE OF IMPORTANT SAFETY INFORMATION INSERVICE LITERATURE. SUBJECT : X-RADIATION 1. BE SURE PROCEDURES AND INSTRUCTIONS TO ALL SERVICE PER-SONNEL COVER THE SUBJECT OF X-RADIATION. THE ONLY POTEN-TIAL SOURCE OF X-RAYS IN CURRENT T.V. RECEIVERS IS THE PIC-TURE TUBE. HOWEVER, THIS TUBE DOES NOT EMIT X-RAYS WHENTHE HIGH VOLTAGE IS AT THE FACTORY SPECIFIED LEVEL. THE PROPER VALUE IS GIVEN IN THE APPLICABLE SCHEMATIC. OPERA-TION AT HIGHER VOLTAGES MAY CAUSE A FAILURE OF THE PIC-TURE TUBE OR HIGH VOLTAGE SUPPLY AND, UNDER CERTAIN CIR-CUMSTANCES, MAY PRODUCE RADIATION IN EXCESS OF DESIR-ABLE LEVELS. 2. ONLY FACTORY SPECIFIED C.R.T. ANODE CONNECTORS MUST BEUSED. DEGAUSSING SHIELDS ALSO SERVE AS X-RAY SHIELD INCOLOR SETS, ALWAYS RE-INSTALL THEM. 3. IT IS ESSNTIAL THAT SERVICE PERSONNEL HAVE AVAILABLE ANACCURATE AND RELIABLE HIGH VOLTAGE METER. THE CALIBRATION OF THE METER SHOULD BE CHECKED PERIODICALLYAGAINST A REFERENCE STANDARD, SUCH AS THE ONE AVAILABLEAT Y O U R D I S T R I B U T O R . 4. WHEN THE HIGH VOLTAGE CIRCUITRY IS OPERATING PROPERLYTHERE IS NO POSSIBILITY OF AN X-RADIATION PROBLEM. EVERYTIME A COLOR CHASSIS IS SERVICED. THE BRIGHTNESS SHOULDBE RUN UP AND DOWN WHILE MONITORING THE HIGH VOLTAGEWITH A METER TO BE CERTAIN THAT THE HIGH VOLTAGE DOESNOT EXCEED THE SPECIFIED VALUE AND THAT IT IS REGULATINGCORRECTLY, WE SUGGEST THAT YOU AND YOUR SERVICE ORGA-NIZATION REVIEW TEST PROCEDURES SO THAT VOLTAGE REGU-LATION IS ALWAYS CHECKED AS A STANDARD SERVICING PROCE-DURE. AND THAT THE HIGH VOLTAGE READING BE RECORDER ONEACH CUSTOMERS INVOICE. 5. WHEN TROUBLESHOOTING AND MAKING TEST MEASUREMENTS INAPRODUCTWITH APROBLEM OF EXCESSIVE HIGH VOLTAGE,AV O I D B E I N G U N N E C E S S A R I LY C L O S E T O T H E P I C T U R E T U B E A N DTHE HIGH VOLTAGE SUPPLY. DO NOT OPERATE THE PRODUCTLONGER THAN IS NECESSARY TO LOCATE THE CAUSE OF EXCESSIVE VOLTAGE. 6. REFER TO HV. B+ AND SHUTDOWN ADJUSTMENT PROCEDURES DESCRIBED IN THE APPROPRIATE SCHEMATIC AND DIAGRAMS(WHERE USED). SUBJECT: IMPLOSION 1. ALL DIRECT VIEWED PICTURE TUBES ARE EQUIPPED WITH AN INTEGRAL IMPLOSION PROTECTION SYSTEM, BUT CARE SHOULD BETA K E N T O AV O I D D A M A G E D U R I N G I N S TA L L AT I O N , AV O I DSCRATCHING THE TUBE. IF SCRATCHED REPLACE IT. 2. USE ONLY RECOMMENDED FACTORY REPLACEMENT TUBES. SUBJECT : TIPS ON PROPER INSTALLATION 1. NEVER INSTALL ANY PRODUCT IN A CLOSED-IN RECESS, CUBBY-HOLE OR CLOSELY FITTING SHELF SPACE. OVER OR CLOSE TOHEAT DUCT, OR IN THE PATH OF HEATED AIR FLOW. 2. AVOID CONDITIONS OF HIGH HUMIDITY SUCH AS: OUTDOOR PATIOINSTALLATIONS WHERE DEW IS A FACTOR, NEAR STEAM RADIA-TORS WHERE STEAM LEAKAGE IS A FACTOR, ETC. 3. AVOID PALCEMENT WHERE DRAPERIES MAY OBSTRUCT REARVENTING. THE CUSTOMER SHOULD ALSO AVOID THE USE OF DEC-ORATIVE SCARVES OR OTHER COVERINGS WHICH MIGHTOBSTRUCT VENTILATION. 4. WALL AND SHELF MOUNTED INSTALLATIONS USING A COMMER-CIAL MOUNTING KIT. MUST FOLLOW THE FACTORY APPROVED MOUNTING INSTRUCTIONS A PRODUCT MOUNTED TO A SHELF ORPLATFORM MUST RETAIN ITS ORIGINAL FEET (OR THE EQUIVALENTTHICKNESS IN SPACERS) TO PROVIDE ADEQUATE AIR FLOW ACROSS THE BOTTOM, BOLTS OR SCREWS USED FOR FASTENERSMUST NOT TOUCH ANY PARTS OR WIRING. PERFORM LEAKAGETEST ON CUSTOMIZED INSTALLATIONS. 5. CAUTION CUSTOMERS AGAINST THE MOUNTING OF A PRODUCT ONSLOPING SHELF OR A TILTED POSITION, UNLESS THE PRODUCT ISPROPERLY SECURED. 6. A PRODUCT ON A ROLL-ABOUT CART SHOULD BE STABLE ON ITSMOUNTING TO THE CART. CAUTION THE CUSTOMER ON THE HAZ-ARDS OF TRYING TO ROLL A CART WITH SMALL CASTERS ACROSSTHRESHOLDS OR DEEP PILE CARPETS. 7. CAUTION CUSTOMERS AGAINST THE USE OF A CART OR STANDWHICH HAS NOT BEEN LISTED BY UNDERWRITERS LABORATORIES, INC. FOR USE WITH THEIR SPECIFIC MODEL OF TELEVISION RECEIVER OR GENERICALLY APPROVED FOR USE WITH T.V.S OFTHE SAME OR LARGER SCREEN SIZE. 8. CAUTION CUSTOMERS AGAINST THE USE OF EXTENSION CORDS, EXPLAIN THAT A FOREST OF EXTENSIONS SPROUTING FROM A SIN-GLE OUTLET CAN LEAD TO DISASTROUS CONSEQUENCES TOHOME AND FAMILY. PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS A.C. VOLTMETER GOOD EARTH GROUNDSUCH AS THE WATERPIPE. CONDUIT. ETC PLACE THIS PROBEON EACH EXPOSEDMETAL PART