Yamaha dvd s6160

Page 1

DVD PLAYER

DVD-$661/DV-86160

SERVICE MANUAL

For U, K, A, L, P models

This service manual is for the DVD-$661/DV-86160 (U, K, A, L, P models),
For the DVD-$661 (G model) service manual, please refer to the following service manual:

DVD-$661 (G model):-

IMPORTANT NOTICE

This manual has been provided for the use of authorized YAMAHA Retailers and their service personnel.
It has been assumed that basic service procedures inherent to the industry, and more specifically YAMAHA Products, are already
known and understood by the users, and have therefore not been restated.

WARNING: Failure to follow appropriate service and safety procedures when servicing this product may result in personal
lnjuql, destruction of expensive components, and failure of the product to perform as specified. For these reasons,
we advise all YAMAHA product owners that any service required should be performed by an authorized
YAMAHA Retailer or the appointed service representative.

IMPORTANT: The presentation or sale of this manual to any individual or firm does not constitute authorization. certification or
recognition of any applicable technical capabilities, or establish a principleeagem relationship of any form.

The data provided is believed to be accurate and applicable to the unit(s) indicated on the cover. The research, engineering, and
service departments of YAMAHA are continually striving to improve YAMAHA products. Modifications are, therefore, inevitable
and specifications are subject to change without notice or obligation to retrofit. Should any discrepancy appear to exist, please

Contact the distributors Service Division.

WARNING: Static discharges can destroy expensive components. Discharge any static electricity your body may have
accumulated by grounding yourself to the ground buss in the unit (heavy gauge black wires connect to this buss).
IMPORTANT: Turn the unit OFF during disassembly and part replacement. Recheck all work before you apply power to the unit.

I CONTENTS

TO SERVICE PERSONNEL ...................................... 2-3
PREVENTION OF ELECTROSTATIC DISCHARGE 4
LOCALE MANAGEMENT INFORMATION 4
FRONT PANELS ...................................... . 5
REAR PANELS ........................................................... 5-6
REMOTE CONTROL PANEL ........................................ 6
SPECIFICATIONS ...................................................... 6-7
INTERNAL VIEW . . 8
REPAIR NOTES 9
TRADE MODE . . 9

:tDlr- E272: 71bit I: V-aéflfimfiilfiéfim unfit
This Service Manual uses recycled paper.

o 2007 YAMAHA CORPORATION All rights reserved.
Thls manual is copyrighted by YAMAHA and may not be copied or
redistributed either in print oreieclronlceiiy Without permission.

DISASSEMBLY PROCEDURES .

TEST MODE .............................. .. 11
BLOCK DIAGRAM ....................................................... 12
WIRING DIAGRAM ...................................................... 13
PRINTED CIRCUIT BOARDS ............. 14-19
SCHEMATIC DIAGRAMS ...................................... 20-26
REPLACEMENT PARTS LIST . . 28-29

REMOTE CONTROL.
SCENE CONTROL.

fiYAMAHA

YAMAHA CORPORATION
P.O.Box 1. Hamamatsu, Japan

OQLQSAG

D
<
P
(D
m
m
.i
\

Page 2

DV-SG160

\
,.
(D
(D
"I
D
>
D

DVD-$661/DV-SG160

I TO SERVICE PERSONNEL

AC LEAKAGE
1. Critical Components Information WALL EQUIPMENT TESTER 0R
Components having special characteristics are marked A OUTLET UNDER TEST EQUIVALENT
and must be replaced with parts having specifications equal
to those originally installed. ® D-
2. Leakage Current Measurement (For 120V Models Only)
When service has been completed, it is imperative to verify :
that all exposed conductive surfaces are properly insulated INSULATING
from supply circuits. TABLE
0 Meter impedance should be equivalent to 1500 ohms shunted o Leakage current must not exceed 0.5mA.
by 0.15pF. 0 Be sure to test for leakage with the AC plug in both polari-

ties.

WARNING: CHEMICAL CONTENT NOTICE!

The solder used in the production of this product contains LEAD. In addition, other electrical/electronic and/or plastic
(where applicable) components may also contain traces of chemicals found by the California Health and Welfare
Agency (and possibly other entities) to cause cancer and/or birth defects or other reproductive harm.

DO NOT PLACE SOLDER, ELECTRICAL/ELECTRONIC OR PLASTIC COMPONENTS IN YOUR MOUTH FOR ANY
REASON WHATSOEVER!

Avoid prolonged, unprotected contact between solder and your skin! When soldering, do not inhale solder fumes or
expose eyes to solder/flux vapor!

If you come in contact with solder or components located inside the enclosure of this product, wash your hands
before handling food.

WARNING: Laser Safety

This product contains a laser beam component. This component may emit invisible, as well as visible radiation,
which may cause eye damage. To protect your eyes and skin from laser radiation, the following precautions must be
used during servicing of the unit.

1)When testing and/or repairing any component within the product, keep your eyes and skin more than 30 cm away from
the laser pick-up unit at all times. Do not stare at the laser beam at any time.

2) Do not attempt to readjust, disassemble or repair the laser pick-up, unless noted elsewhere in this manual.

3) CAUTION : Use of controls, adjustments or performance of procedures other than those specified herein may result in
hazardous radiation exposure.

Laser Emitting conditions:

1)When the Top Cover is removed, and the STANDBY/ON SW is turned to the "ON" position, the laser component will emit
a beam for several seconds to detect if a disc is present. During this time (5-10 sec.) the laser may radiate through the
lens of the laser pick-up unit. Do not attempt any servicing during this period!
If no disc is detected, the laser will stop emitting the beam. When a disc is loaded, you will not be exposed to any laser
emisSIons.

2) The laser power level can be adjusted with the VR on the pick-up PWB, however, this level has been set by the factory
prior to shipping from the factory. Do not adjust this laser level control unless instruction is provided elsewhere in this
manual. Adjustment of this control can increase the laser emission level from the device.

Laser Diode Properties

Type: Semiconductor laser GaAlAs
Wave length: 650 nm (DVD)

780 nm (VCD/CD)
Output Power: 7 mW (DVD)

10 mW (VCD/CD)
Beam divergence: 60 degree