Sony drn xm 01 c 2 service manual
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DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 2 SAFETY-RELATED COMPONENT WARNING!! COMPONENTS IDENTIFIED BY MARK 0 OR DOTTED LINE WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY. Notes on chip component replacement -N ever reuse a disconnected chip component. - Notice that the minus side of a tantalum capacitor may be damaged by heat. Flexible Circuit Board Repairing -K eep the temperature of soldering iron around 270˚C during repairing. - Do not touch the soldering iron on the same conductor of the circuit Board (within 3 times). - Be careful not to apply force on the conductor when soldering or unsoldering. TABLE OF CONTENTS Parts for Installation and Connection for DRN-XM01C2 for DRN-XM01R2 for DRN-XM01H2/XM01HK2 Car cradle (1) Remote commander (1) Car stand (1) Screw (5) Cover (1) Ferrite core (2) Car battery cord (1)Car connecting pack (1) Car cradle (1) Car stand (1) Screw (5) Remote commander (1) RF modulator (1) Cover (1) Ferrite core (6) XM antenna (1) Remote commander (1) Ferrite core (2) Home cradle (1) AC power adaptor (1) Audio cord (1) Home stand (1) for DRN-XM01CK2 Car cradle (1) Car stand (1) XM antenna (1) Remote commander (1) Screw (5) Cover (1) Ferrite core (2) Water proof cushion (1) Cable guide (3) Cord clamp (4) Cushion with the double-sided adhesive tape (1) Car battery cord (1) Car connecting pack (1) Seal (1) 1. SERVICING NOTES ··················\ ··················\ ··················\ · 3 2. GENERAL ··················\ ··················\ ··················\ ··················\ ·· 5 3. DISASSEMBLY ··················\ ··················\ ··················\ ·········· 7 3-1. Front Panel Assy ··················\ ··················\ ··················\ ······ 7 3-2. LCD Board ··················\ ··················\ ··················\ ·············· 7 3-3. Lower Cabinet Assy, Upper Cabinet Assy ··················\ ·· 8 3-4. BB Board, DC Fan (Fan1) ··················\ ··················\ ········· 8 3-5. CPU Board, USB Board ··················\ ··················\ ············ 9 4. TEST MODE ··················\ ··················\ ··················\ ·············· 10 5. SERVICE TOOL ··················\ ··················\ ··················\ ········ 12 5-1. Installing USB Driver ··················\ ··················\ ·············· 12 5-2. Installing DRN-XM01 Service Tool ··················\ ········· 19 5-3. How to use DRN-XM01 Service Tool ··················\ ······ 22 6. DIAGRAMS ··················\ ··················\ ··················\ ················ 26 6-1. Circuit Boards Location ··················\ ··················\ ·········· 27 6-2. Block Diagram ··················\ ··················\ ··················\ ······ 27 6-3. Printed Wiring Boards – CPU Section – ··················\ ·· 29 6-4. Schematic Diagram – CPU Section (1/2) – ················· 30 6-5. Schematic Diagram – CPU Section (2/2) – ················· 31 6-6. Printed Wiring Boards – BB Board – ··················\ ······· 32 6-7. Schematic Diagram – BB Board (1/3) – ··················\ ··· 33 6-8. Schematic Diagram – BB Board (2/3) – ··················\ ··· 34 6-9. Schematic Diagram – BB Board (3/3) – ··················\ ··· 35 6-10. Printed Wiring Boards – Panel Section – ··················\ · 36 6-11. Schematic Diagram – Panel Section – ··················\ ······ 37 6-12. IC Pin Function Description ··················\ ··················\ ···· 40 7. EXPLODED VIEWS ··················\ ··················\ ··················\ 42 7-1. Front Panel Assy, Lower Panel Assy Section ·············· 42 7-2. Upper Cabinet Assy Section ··················\ ··················\ ···· 43 8. ELECTRICAL PARTS LIST ··················\ ··················\ ··· 44
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3 DRN-XM01C2/XM01CK2/XM01H2/ XM01HK2/XM01R2 SECTION 1 SERVICING NOTES What to do when memory or the BB board or the unit is replaced? The DRN-XM01 Service Tool is simply referred to as the dedicated software in this document. - When IC504 (flash memory) is replaced Connect the DRN-XM01 to a PC with the USB cable and enter the serial number in the dedicated software. Then write the newest program in the flash memory. (Contents of the user setup are automatically cleared.) - When IC509 (EEPROM) is replaced Connect the DRN-XM01 to a PC with the USB cable and enter the serial number in the dedicated software. Then write the newest program in the flash memory. (Contents of the user setup are automatically cleared.) - When failed in writing the flash memory Connect again the DRN-XM01 to the PC with the USB cable and enter the serial number in the dedicated software. Then write the newest program in the flash memory. (Contents of the user setup are automatically cleared.) - When IC102 (STA450) is replaced Replace IC103 (ST19AF08) at the same time. Then perform the CAP-binding (see Note 1) using the dedicated equipment (see Note 2). Write the radio ID that is displayed on the binding computer, into the label. Connect again the DRN-XM01 to the PC with the USB cable and enter the serial number in the dedicated software. Then write the newest program in the flash memory. (Contents of the user setup are automatically cleared.) Turn on the power of the DRN-XM01. Confirm that the radio ID that is displayed on the CH0 matches the number on the label. Then attach the label to the DRN-XM01. After that, update the contract with the XM Radio Inc. Ltd., accordingly. - When IC103 (ST19AF08) is replaced Perform the CAP-binding using the dedicated equipment. Confirm that the radio ID that is displayed on the binding computer matches the indication on the label of the DRN-XM01. Connect the DRN-XM01 to a PC with the USB cable and enter the newest program in the flash memory using the dedicated software. (Contents of the user setup are automatically cleared.) Turn on the power of the DRN-XM01. Confirm that the radio ID that is displayed on the CH0 matches the number on the label. After that, update the contract with the XM Radio Inc. Ltd., accordingly. - When the BB board is replaced Perform the CAP-binding using the dedicated equipment. Write the radio ID that is displayed on the binding computer, into the label. Connect the DRN-XM01 to a PC with the USB cable and write the newest program in the flash memory using the dedicated software. (Contents of the user setup are automatically cleared.) Turn on the power of the DRN-XM01. Confirm that the radio ID that is displayed on the CH0 matches the number on the label. After that, update the contract with the XM Radio Inc. Ltd., accordingly. - When the CPU board is replaced Connect the DRN-XM01 to a PC with the USB cable and write the newest program in the flash memory using the dedicated software. (Contents of the user setup are automatically cleared.) - When the DRN-XM01 is replaced Perform the activate work (see Note 3). Update the contract with the XM Radio Inc. Ltd., accordingly. Note 1 : CAP : IC103 ST19AF08 (Conditional Access Processor) Note 2 : Dedicated equipment : It means the dedicated pin-jig that connects the BB board to a binding PC that is used for the CAP-binding i.e., the procedure of writing the radio ID (XM Radio Hardware ID) to support the pay services. Note 3 : activate work: The procedure of visiting the XM Radio Inc., Ltd., Web site or contacting the XM Radio Inc., Ltd., over telephone to tell them the credit card number and radio ID (XM Radio Hardware ID) to enable reception of pay radio.