Jvc HXZ 3 Service Manual

This is the 36 pages manual for Jvc HXZ 3 Service Manual.
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Jvc HXZ 3 Service Manual

Extracted text from Jvc HXZ 3 Service Manual (Ocr-read)


Page 1

1-2 HX-Z3 1. This design of this product contains special hardware and many circuits and components specially for safety purposes. For continued protection, no changes should be made to the original design unless authorized in writing by the manufacturer. Replacement parts must be identical to those used in the original circuits. Services should be performed by qualified personnel only. 2. Alterations of the design or circuitry of the product should not be made. Any design alterations of the product should not be made. Any design alterations or additions will void the manufacturer`s warranty and will further relieve the manufacture of responsibility for personal injury or property damage resulting therefrom. 3. Many electrical and mechanical parts in the products have special safety-related characteristics. These characteristics are often not evident from visual inspection nor can the protection afforded by them necessarily be obtained by using replacement components rated for higher voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in the Parts List of Service Manual. Electrical components having such features are identified by shading on the schematics and by ( ) on the Parts List in the Service Manual. The use of a substitute replacement which does not have the same safety characteristics as the recommended replacement parts shown in the Parts List of Service Manual may create shock, fire, or other hazards. 4. The leads in the products are routed and dressed with ties, clamps, tubings, barriers and the like to be separated from live parts, high temperature parts, moving parts and/or sharp edges for the prevention of electric shock and fire hazard. When service is required, the original lead routing and dress should be observed, and it should be confirmed that they have been returned to normal, after re-assembling. 5. Leakage currnet check (Electrical shock hazard testing) After re-assembling the product, always perform an isolation check on the exposed metal parts of the product (antenna terminals, knobs, metal cabinet, screw heads, headphone jack, control shafts, etc.) to be sure the product is safe to operate without danger of electrical shock. Do not use a line isolation transformer during this check. Plug the AC line cord directly into the AC outlet. Using a "Leakage Current Tester", measure the leakage current from each exposed metal parts of the cabinet, particularly any exposed metal part having a return path to the chassis, to a known good earth ground. Any leakage current must not exceed 0.5mA AC (r.m.s.). Alternate check method Plug the AC line cord directly into the AC outlet. Use an AC voltmeter having, 1,000 ohms per volt or more sensitivity in the following manner. Connect a 1,500 10W resistor paralleled by a 0.15 F AC-type capacitor between an exposed metal part and a known good earth ground. Measure the AC voltage across the resistor with the AC voltmeter. Move the resistor connection to each exposed metal part, particularly any exposed metal part having a return path to the chassis, and meausre the AC voltage across the resistor. Now, reverse the plug in the AC outlet and repeat each measurement. Voltage measured any must not exceed 0.75 V AC (r.m.s.). This corresponds to 0.5 mA AC (r.m.s.). 1. This equipment has been designed and manufactured to meet international safety standards. 2. It is the legal responsibility of the repairer to ensure that these safety standards are maintained. 3. Repairs must be made in accordance with the relevant safety standards. 4. It is essential that safety critical components are replaced by approved parts. 5. If mains voltage selector is provided, check setting for local voltage. Good earth groundPlace this probe on each exposed metal part. AC VOLTMETER (Having 1000 ohms/volts, or more sensitivity) 1500 10W 0.15 F AC TYPE ! Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. In regard with component parts appearing on the silk-screen printed side (parts side) of the PWB diagrams, the parts that are printed over with black such as the resistor ( ), diode ( ) and ICP ( ) or identified by the " " mark nearby are critical for safety. (This regulation does not correspond to J and C version.)

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1-3 HX-Z3 Preventing static electricity 1. Grounding to prevent damage by static electricity Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs. 2. About the earth processing for the destruction prevention by static electricity In the equipment which uses optical pick-up (laser diode), optical pick-up is destroyed by the static electricity of the work environment. Be careful to use proper grounding in the area where repairs are being performed. 2-1 Ground the workbench Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it. 2-2 Ground yourself Use an anti-static wrist strap to release any static electricity built up in your body. 3. Handling the optical pickup 1. In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.) 2. Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode. 4. Handling the traverse unit (optical pickup) 1. Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. 2. Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a time when attaching it to the connector. 3. Handle the flexible cable carefully as it may break when subjected to strong force. 4. It is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it Conductive material (conductive sheet) or iron plate (caption) Anti-static wrist strap Attention when traverse unit is decomposed 1. Remove the disk stopper and T. bracket on the CD changer mechanism assembly. 2. Disconnect the harness from connector on the CD motor board. 3. CD traverse unit is put up as shown in Fig.1. 4. Solder is put up before the card wire is removed from connector CN601 on the CD servo control board as shown in Fig. 2. (When the wire is removed without putting up solder, the CD pick-up assembly might destroy.) 5. Please remove solder after connecting the card wire with CN601 when you install picking up in the substrate.*Please refer to "Disassembly method" in the text for pick-up and how to detach the CD traverse mechanism. SolderingFig.1 Fig.2 CD changer mechanism assembly CD traverse unit Flexible cable

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1-16 HX-Z3 While turning the cams R1 and R2 assembly in the arrow direction h ,align the shaft i of the CD loading mechanism assembly to the position shown in Fig.10. Remove the four screws F retaining the CD loading mechanism assembly. For dismounting only the CD traverse mechanism without removing the CD loading mechanism assembly, align the shaft j of the CD loading mechanism assembly to the position shown Fig.11 while turning the cam R1 and R2 assembly in the arrow direction k . By raising the CD loading mechanism assembly in the arrow direction l , remove the assembly from the lifter unit 1. 2. Removing the CD loading mechanism assembly(See Fig.10) Removing the CD traverse mechanism (See Fig.11 and 12 ) Move the cam gear in the arrow direction m . Then, the CD pickup unit will be moved in the arrow direction n . According to the above step, shift the CD pickup unit to the center position. While pressing the stopper retaining the shaft in the arrow direction o , pull out the shaft in the arrow direction p . After dismounting the shaft from the CD pickup unit, remove the CD pickup unit 1. 2. 3. 4. Removing the CD pick unit (See Fig.13 ) 1. 2. Cams R1, R2 assembly i CD loading mechanism assembly h F F F F Arrow Lifter unitCD traverse mechanism l Arrow Cam R1, R2 assembly k Arrow j CD Pickup unit CD loading mechanism Cam gearShaft Stopper Stopper opn m Shaft Shaft Fig.10 Fig.12 Fig.11 Fig.13