Harman kardon dvd 25 101 service manual
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Extracted text from harman kardon dvd 25 101 service manual (Ocr-read)
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CAUTION : DO NOT ATTEMPT TO MODIFY THIS PRODUCT IN ANY WAY, NEVER PERFORM CUSTOMIZED INSTALLATIONS WITHOUT MANUFAC- TURERS APPROVAL. UNAUTHORIZED MODIFICATIONS WILL NOT ONLY VOID THE WARRANTY, BUT MAY LEAD TO YOUR BEING LIABLE FOR ANY RESULTING PROPERTY DAMAGE OR USER INJURY. SERVICE WORK SHOULD BE PERFORMED ONLY AFTER YOU ARE THOROUGHLY FAMILIAR WITH ALL OF THE FOLLOWING SAFETY CHECKS AND SERVICING GUIDELINES. TO DO OTHERWISE, INCREASES THE RISK OF POTENTIAL HAZARDS AND INJURY TO THE USER. WHILE SERVICING, USE AN ISOLATION TRANSFORMER FOR PROTEC- TION FROM A.C. LINE SHOCK. SAFETY CHECKS AFTER THE ORIGINAL SERVICE PROBLEM HAS BEEN CORRECTED. A CHECK SHOULD BE MADE OF THE FOLLOWING. SUBJECT : FIRE & SHOCK HAZARD 1. BE SURE THAT ALL COMPONENTS ARE POSITIONED IN SUCH A WAYAS TO AVOID POSSIBILITY OF ADJACENT COMPONENT SHORTS. THIS IS ESPECIALLY IMPORTANT ON THOSE MODULES WHICH ARE TRANSPORTED TO AND FROM THE REPAIR SHOP. 2. NEVER RELEASE A REPAIR UNLESS ALL PROTECTIVE DEVICES SUCH AS INSULATORS, BARRIERS, COVERS, SHIELDS, STRAIN RELIEFS, POWER SUPPLY CORDS, AND OTHER HARDWARE HAVE BEEN REINSTALLED PER ORIGINAL DESIGN. BE SURE THAT THE SAFETY PURPOSE OF THE POLARIZED LINE PLUG HAS NOT BEEN DEFEATED. 3. SOLDERING MUST BE INSPECTED TO DISCOVER POSSIBLE COLD SOLDER JOINTS, SOLDER SPLASHES OR SHARP SOLDER POINTS. BE CERTAIN TO REMOVE ALL LOOSE FOREIGN PARTICLES. 4. CHECK FOR PHYSICAL EVIDENCE OF DAMAGE OR DETERIORATION TO PARTS AND COMPONENTS, FOR FRAYED LEADS, DAMAGED INSULATION (INCLUDING A.C. CORD), AND REPLACE IF NECESSARY. FOLLOW ORIGINAL LAYOUT, LEAD LENGTH AND DRESS. 5. NO LEAD OR COMPONENT SHOULD TOUCH A RECIVING TUBE OR A RESISTOR RATED AT 1 WATT OR MORE. LEAD TENSION AROUND PROTRUDING METAL SURFACES MUST BE AVOIDED. 6. ALL CRITICAL COMPONENTS SUCH AS FUSES, FLAMEPROOF RESISTORS, CAPACITORS, ETC. MUST BE REPLACED WITH EXACT FACTORY TYPES, DO NOT USE REPLACEMENT COMPONENTS OTHER THAN THOSE SPECIFIED OR MAKE UNRECOMMENDED CIR- CUIT MODIFICATIONS. 7. AFTER RE-ASSEMBLY OF THE SET ALWAYS PERFORM AN A.C. LEAKAGE TEST ON ALL EXPOSED METALLIC PARTS OF THE CABI- NET, (THE CHANNEL SELECTOR KNOB, ANTENNA TERMINALS. HAN- DLE AND SCREWS) TO BE SURE THE SET IS SAFE TO OPERATE WITHOUT DANGER OF ELECTRICAL SHOCK. DO NOT USE A LINE ISOLATION TRANSFORMER DURING THIS TEST USE AN A.C. VOLT- METER, HAVING 5000 OHMS PER VOLT OR MORE SENSITIVITY, IN THE FOLLOWING MANNER; CONNECT A 1500 OHM 10 WATT RESIS- TOR, PARALLELED BY A .15 MFD. 150.V A.C TYPE CAPACITOR BETWEEN A KNOWN GOOD EARTH GROUND (WATER PIPE, CON- DUIT, ETC.) AND THE EXPOSED METALLIC PARTS, ONE AT A TIME. MEASURE THE A.C. VOLTAGE ACROSS THE COMBINATION OF 1500 OHM RESISTOR AND .15 MFD CAPACITOR. REVERSE THE A.C. PLUG AND REPEAT A.C. VOLTAGE MEASUREMENTS FOR EACH EXPOSED METALLIC PART. VOLTAGE MEASURED MUST NOT EXCEED 75 VOLTS R.M.S. THIS CORRESPONDS TO 0.5 MILLIAMP A.C ANY VALUE EXCEEDING THIS LIMIT CONSTITUTES A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED IMMEDIATELY. SUBJECT: GRAPHIC SYMBOLS THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED DANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAG- NITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK. THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIAN- GLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE. SUBJECT : X-RADIATION 1. BE SURE PROCEDURES AND INSTRUCTIONS TO ALL SERVICE PER- SONNEL COVER THE SUBJECT OF X-RADIATION. THE ONLY POTEN- TIAL SOURCE OF X-RAYS IN CURRENT T.V. RECEIVERS IS THE PIC- TURE TUBE. HOWEVER, THIS TUBE DOES NOT EMIT X-RAYS WHEN THE HIGH VOLTAGE IS AT THE FACTORY SPECIFIED LEVEL. THE PROPER VALUE IS GIVEN IN THE APPLICABLE SCHEMATIC. OPERA- TION AT HIGHER VOLTAGES MAY CAUSE A FAILURE OF THE PIC- TURE TUBE OR HIGH VOLTAGE SUPPLY AND, UNDER CERTAIN CIR- CUMSTANCES, MAY PRODUCE RADIATION IN EXCESS OF DESIR- ABLE LEVELS. 2. ONLY FACTORY SPECIFIED C.R.T. ANODE CONNECTORS MUST BE USED. DEGAUSSING SHIELDS ALSO SERVE AS AN X-RAY SHIELD IN COLOR SETS, ALWAYS RE-INSTALL THEM. 3. IT IS ESSNTIAL THAT SERVICE PERSONNEL HAVE AVAILABLE AN ACCURATE AND RELIABLE HIGH VOLTAGE METER. THE CALIBRA- TION OF THE METER SHOULD BE CHECKED PERIODICALLY AGAINST A REFERENCE STANDARD, SUCH AS THE ONE AVAILABLE AT YOUR DISTRIBUTOR. 4. WHEN THE HIGH VOLTAGE CIRCUITRY IS OPERATING PROPERLY THERE IS NO POSSIBILITY OF AN X-RADIATION PROBLEM. EVERY TIME A COLOR CHASSIS IS SERVICED. THE BRIGHTNESS SHOULD BE RUN UP AND DOWN WHILE MONITORING THE HIGH VOLTAGE WITH A METER TO BE CERTAIN THAT THE HIGH VOLTAGE DOES NOT EXCEED THE SPECIFIED VALUE AND THAT IT IS REGULATING CORRECTLY. WE SUGGEST THAT YOU AND YOUR SERVICE ORGA- NIZATION REVIEW TEST PROCEDURES SO THAT VOLTAGE REGU- LATION IS ALWAYS CHECKED AS A STANDARD SERVICING PROCE- DURE AND THAT THE HIGH VOLTAGE READING BE RECORDED ON EACH CUSTOMER S INVOICE. 5. WHEN TROUBLESHOOTING AND MAKING TEST MEASUREMENTS IN A PRODUCT WITH A PROBLEM OF EXCESSIVE HIGH VOLTAGE, AVOID BEING UNNECESSARILY CLOSE TO THE PICTURE TUBE AND THE HIGH VOLTAGE SUPPLY. DO NOT OPERATE THE PRODUCT LONGER THAN IT IS NECESSARY TO LOCATE THE CAUSE OF EXCES- SIVE VOLTAGE. 6. REFER TO HV. B+ AND SHUTDOWN ADJUSTMENT PROCEDURES DESCRIBED IN THE APPROPRIATE SCHEMATIC AND DIAGRAMS (WHERE USED). SUBJECT: IMPLOSION 1. ALL DIRECT VIEWED PICTURE TUBES ARE EQUIPPED WITH AN INTE-GRAL IMPLOSION PROTECTION SYSTEM, BUT CARE SHOULD BE TAKEN TO AVOID DAMAGE DURING INSTALLATION, AVOID SCRATCHING THE TUBE. IF SCRATCHED REPLACE IT. 2. USE ONLY RECOMMENDED FACTORY REPLACEMENT TUBES. SUBJECT : TIPS ON PROPER INSTALLATION 1. NEVER INSTALL ANY PRODUCT IN A CLOSED-IN RECESS, CUBBY- HOLE OR CLOSELY FITTING SHELF SPACE, OVER OR CLOSE TO HEAT DUCT, OR IN THE PATH OF HEATED AIR FLOW. 2. AVOID CONDITIONS OF HIGH HUMIDITY SUCH AS: OUTDOOR PATIO INSTALLATIONS WHERE DEW IS A FACTOR, NEAR STEAM RADIA- TORS WHERE STEAM LEAKAGE IS A FACTOR, ETC. 3. AVOID PLACEMENT WHERE DRAPERIES MAY OBSTRUCT REAR VENTING. THE CUSTOMER SHOULD ALSO AVOID THE USE OF DEC- ORATIVE SCARVES OR OTHER COVERINGS WHICH MIGHT OBSTRUCT VENTILATION. 4. WALL AND SHELF MOUNTED INSTALLATIONS USING A COMMER- CIAL MOUNTING KIT, MUST FOLLOW THE FACTORY APPROVED MOUNTING INSTRUCTIONS. A PRODUCT MOUNTED TO A SHELF OR PLATFORM MUST RETAIN ITS ORIGINAL FEET (OR THE EQUIVALENT THICKNESS IN SPACERS) TO PROVIDE ADEQUATE AIR FLOW ACROSS THE BOTTOM. BOLTS OR SCREWS USED FOR FASTENERS MUST NOT TOUCH ANY PARTS OR WIRING. PERFORM LEAKAGE TEST ON CUSTOMIZED INSTALLATIONS. 5. CAUTION CUSTOMERS AGAINST THE MOUNTING OF A PRODUCT ON SLOPING SHELF OR A TILTED POSITION, UNLESS THE PRODUCT IS PROPERLY SECURED. 6. A PRODUCT ON A ROLL-ABOUT CART SHOULD BE STABLE ON ITS MOUNTING TO THE CART. CAUTION THE CUSTOMER ON THE HAZ- ARDS OF TRYING TO ROLL A CART WITH SMALL CASTERS ACROSS THRESHOLDS OR DEEP PILE CARPETS. 7. CAUTION CUSTOMERS AGAINST THE USE OF A CART OR STAND WHICH HAS NOT BEEN LISTED BY UNDERWRITERS LABORATORIES, INC. FOR USE WITH THEIR SPECIFIC MODEL OF TELEVISION RECEIVER OR GENERICALLY APPROVED FOR USE WITH T.V. S OF THE SAME OR LARGER SCREEN SIZE. 8. CAUTION CUSTOMERS AGAINST THE USE OF EXTENSION CORDS. EXPLAIN THAT A FOREST OF EXTENSIONS SPROUTING FROM A SIN- GLE OUTLET CAN LEAD TO DISASTROUS CONSEQUENCES TO HOME AND FAMILY. PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS A.C. VOLTMETER GOOD EARTH GROUND SUCH AS THE WATER PIPE. CONDUIT. ETC PLACE THIS PROBE ON EACH EXPOSED METAL PART DVD25/ DVD101 ha rman/k ardon 2
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3 SERVICING PRECAUTIONS CAUTION : Before servicing the DVD covered by this service data and its supplements and ADDENDUMS, read and fol- low the SAFETY PRECAUTIONS. NOTE : if unforeseen cir- cumstances create conflict between the following servicing precautions and any of the safety precautions in this publi- cations, always follow the safety precautions. Remember Safety First: General Servicing Precautions 1. Always unplug the DVD AC power cord from the AC power source before: (1) Removing or reinstalling any component, circuit board, module, or any other assembly. (2) Disconnection or reconnecting any internal electrical plug or other electrical connection. (3) Connecting a test substitute in parallel with an elec- trolytic capacitor. Caution : A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard. 2. Do not spray chemicals on or near this DVD or any of its assemblies. 3. Unless specified otherwise in this service data, clean electrical contacts by applying an appropriate contact cleaning solution to the contacts with a pipe cleaner, cotton-tipped swab, or comparable soft applicator. Unless specified otherwise in this service data, lubrication of contacts is not required. 4. Do not defeat any plug/socket B+ voltage interlocks with whitch instruments covered by this service manual might be equipped. 5. Do not apply AC power to this DVD and/or any of its electrical assemblies unless all solid-state device heat sinks are cerrectly installed. 6. Always connect test instrument ground lead to the appropriate ground before connection the test instrument positive lead. Always remove the test instrument ground lead last. Insulation Checking Procedure Disconnect the attachment plug from the AC outlet and turn the power on. Connect an insulation resistance meter(500V) to the blades of the attachment plug. The insulation resis- tance between each blade of the attachment plug and acces- sible conductive parts (Note 1) should be more than 1M- ohm. Note 1 : Accessible Conductive Parts including Metal pan- els, Input terminals, Earphone jacks, etc. Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handling any semiconductor compo- nent or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commer- cially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a GROUNDED-tip soldering iron to solder or unsolder ES devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified a anti-static can generate electrical charges sufficient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate electrical charge sufficient to damage ES devices. 6. Do not remove a replacement ES device from its protec tive package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil, or comparable conductive material). 7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. Caution : Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Normally harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static elec- tricity sufficient to damage an ES device.) SHIPPING PRECAUTION: If power is removed from the unit before the NO DISC message, then the carousel has not reached the home position, and movement of the laser assembly during shipping can cause the mechanism to jam. Before the unit is shipped, the mechanism should be set to its home position performing following steps: Power on unit. Wait until unit dis plays NO DISC. Power unit off. DVD25/ DVD101 ha rman/k ardon